Touring Bike

Expedition-Grade Touring Bicycle | OEM/ODM Manufacturing & Wholesale

The Expedition-Grade Touring Bicycle is engineered for unsupported long-distance riding under heavy cargo loads. Built around a vibration-dampening steel platform, the chassis incorporates integrated rack mounts, triple-boss fork eyelets, and extended chainstays to eliminate heel strike with pannier bags. Designed for commercial distributors and bicycle brands seeking robust, field-repairable platforms, this model delivers structural rigidity and predictable handling on mixed asphalt and gravel routes.

Electric Touring Bike

The ETB-700 Series is an engineered electric touring bicycle platform built for long-distance endurance, mixed-terrain utility, and heavy payload capacity. Designed specifically for B2B brands and

Read More
Heavy-Duty Touring Bike

The TitanTour-700 Series is an expedition-grade heavy-duty touring bicycle engineered for trans-continental expeditions and high-utilization rental fleets. Built by our factory with 18 years of

Read More
All-Terrain Touring Bike

The All-Terrain Touring Bike is engineered for unsupported expedition touring, gravel bikepacking, and heavy-load utility transport across variable surfaces. Built around a triple-butted structural

Read More
Touring Road Bike

Heavy-duty endurance platform engineered for loaded long-distance touring and multi-surface expedition riding. Built around a relaxed geometry featuring a lengthened rear-center chainstay (445mm+)

Read More
Adventure Touring Bike

The AT-Series Adventure Touring Motorcycle is engineered for mixed-surface endurance, combining high-speed highway stability with mid-to-heavy off-road mobility. Designed for regional vehicle brands,

Read More
Long-Distance Touring Bike

This heavy-duty long-distance touring bike is engineered for multi-week unsupported expeditions and heavy cargo transport across variable terrain. Built around a triple-butted 4130 chromoly steel

Read More

Key Product Features

Tig-Welded Chromoly Steel Frame:

Absorbs high-frequency road chatter and allows field-welding repair in remote regions compared to aluminum or carbon composites.

Integrated Cargo Mounting Matrix:

Features braze-ons for front/rear low-rider racks, three-pack cargo cages on fork legs, and three water bottle mounts on the main triangle.

Extended Rear Center:

455mm chainstay length ensures adequate clearance between heels and rear pannier bags while enhancing straight-line tracking at speed.

Low Center of Gravity:

Lowered bottom bracket drop (75mm) stabilizes the bicycle when loaded with up to 160 kg of total rider and cargo weight.

Internal Cable Routing & External Servicing:

Brake lines run externally along the downtube for rapid roadside maintenance, while derailleur housing utilizes full-length sealed sleeves.

Technical Specifications

Specification Parameter	Standard Configuration	Customizable Options
Frame Material	Seamless 4130 Double-Butted Chromoly Steel	Reynolds 725 / Columbus Zona
Fork Type	4130 Steel Rigid Fork with Triple-Boss Cages	Carbon Adventure Fork with Cargo Mounts
Payload Capacity	180 kg (System Weight: Rider + Gear)	Up to 200 kg Heavy-Duty Spec
Wheel Size	27.5 inch (650B) x 2.4 inch Max Clearance	700c x 50mm Touring Spec
Axle Standard	Front: 12x100mm Thru-Axle / Rear: 12x142mm Thru-Axle	9x135mm QR Dropouts Available
Bottom Bracket	73mm Threaded BSA Shell	68mm / T47 Threaded
Seatpost Diameter	27.2 mm (Optimized for Flex and Comfort)	Dropper Post Internal Routing
Brake Interface	Post Mount Disc (160mm Rotor Minimum)	Flat Mount Hydraulic / Mechanical

Frame & Structural Design

The frame utilizes cold-drawn 4130 chromoly steel tubing with variable wall thicknesses (butting profiles) placed at high-stress junctions, specifically the headtube cluster and bottom bracket shell.

Head Tube Gusset: Internal reinforcement plate at the downtube-headtube junction resists torsional flexing caused by front-mounted steering loads.

Dropouts: CNC-machined stainless steel sliding or fixed dropouts incorporate replaceable derailleur hangers and integrated eyelets for frame-mounted frame-lock devices and trailer hitches.

Tubing Treatment: Internal ED (Electrophoretic Deposition) anti-rust coating applied prior to exterior powder coating, preventing internal corrosion from moisture ingress.

Components & Configuration

Drivetrain: Shimano GRX / Deore 2x10 wide-range mechanical shifting, pairing a 46/30T crankset with an 11-36T cassette for steep climbing grades under load.

Braking System: TRP Spyke mechanical disc brakes or Shimano MT200 hydraulic disc brakes paired with 180mm stainless steel rotors for sustained thermal dissipation on long descents.

Wheelset: 36-hole double-wall aluminum rims with eyelets, laced with 14G stainless steel spokes to forged-hub shells equipped with sealed cartridge bearings.

Tires: Schwalbe Marathon Almotion 27.5x2.15 with puncture-protection belts and reflective sidewall banding.

Cockpit: Touring-specific flared drop bar (12-degree flare) wrapped in 3mm EVA shock-absorbing tape, mounted to a forged 3D stem.

Applications

Transcontinental & Expedition Touring:

Multi-month unsupported expeditions across unpaved and paved transcontinental routes.

Bikepacking Fleets:

Commercial rental fleets for adventure tourism operators running remote off-grid trail networks.

Commuter Utility:

Heavy-duty urban commuting capable of hauling daily cargo and weather-sealed panniers.

Customization Options

Geometry Adjustments:

Custom stack and reach dimensions, headtube angles (+/- 1 degree), and fork rake configurations based on client brand specifications.

Branding & Finish:

Custom Pantone color matching with wet paint or powder coat, laser-etched headtube badges, and water-transfer decals under a clear coat layer.

Component Group-Sets:

Integration of alternative drivetrains, including internal gear hubs (Rohloff / Shimano Nexus) and belt-drive split frame configurations (Gates Carbon Drive).

Accessory Bundles:

Pre-installed custom front and rear tubular steel racks, heavy-duty kickstands, and dynamo front hub lighting kits.

OEM & ODM Manufacturing

Prototyping & Sampling: 3D CAD modeling, finite element analysis (FEA) for stress testing, and CNC-machined rapid prototyping delivered within 25 days.

Production Capabilities: In-house laser cutting, robotic TIG welding cells, CNC tube bending, and automated alignment jigs ensuring frame squareness within +/- 0.5 mm.

Traceability: Laser-engraved unique serial numbers on the bottom bracket shell for batch tracking, material source verification, and warranty validation.

Quality Control

Fatigue Testing: Frames undergo rigorous testing per ISO 4210 standards, enduring over 100,000 vertical drop cycles and horizontal impact simulations.

Alignment Inspection: 100% laser alignment verification of dropout parallelism, headtube-to-bottom-bracket coaxiality, and disc tab coplanarity.

Surface Finish Testing: Cross-hatch adhesion testing and salt-spray corrosion resistance testing (minimum 500 hours ASTM B117) for paint and coating durability.

Packaging & Shipping

Knocked-Down (SKD) Export Packaging:

85% pre-assembled units packed in 5-layer corrugated export cartons with high-density EPE foam bracing for fork, handlebars, and frame tubes.

Bulk Palletization:

Crates stacked securely on ISPM 15 heat-treated wooden pallets, shrink-wrapped and edge-protected for LCL or FCL ocean container shipping.

Container Loading Optimization:

40-foot high-cube containers accommodate up to 320 units; 20-foot containers accommodate up to 140 units

MOQ & Lead Time

Minimum Order Quantity (MOQ): 50 units per frame size / colorway for standard OEM models; 100 units for custom geometry ODM projects.

Production Lead Time: 45 to 60 days following sample approval and receipt of deposit.

Sample Lead Time: 25 to 30 days for custom-painted prototype frames.

Frequently Asked Questions

Q: What is the maximum tire clearance when using full-coverage fenders?

A: The frame accommodates up to 27.5 x 2.1 inches (or 700c x 45mm) with standard 58mm plastic or aluminum touring fenders installed, maintaining a 6mm mud clearance margin on both sides.

Q: Can the frame be configured for internal gear hubs and belt drives?

A: Yes. The frame features a proprietary drive-side chainstay split junction secured by titanium fasteners, allowing the installation of continuous loop carbon drive belts alongside Rohloff or Shimano Alfine internal gear hubs.

Q: What international safety certifications do your bicycle frames meet?

A: All production frames comply with ISO 4210 (Cycles - Safety requirements for bicycles) and undergo destructive load testing at certified third-party testing laboratories such as SGS and TUV.

Q: How are frames protected against internal corrosion during ocean transit?

A: Every steel tube receives an internal chemical wash followed by an ED coating immersion bath prior to exterior powder coating, sealing interior surfaces against humidity and saline exposure.

Q: What is the standard warranty policy for B2B wholesale buyers?

A: We offer a 5-year structural manufacturing warranty covering frame and fork failures resulting from weld defects or material fatigue under normal touring loads.

Q: What documentation is provided with bulk shipments for customs clearance?

A: Each shipment includes commercial invoices, packing lists, Certificate of Origin (Form E or CO), Bill of Lading, and individual material test reports (MTRs) for the steel tubing batches used.

Request a Quote

To initiate an inquiry for wholesale pricing, sample ordering, or custom OEM/ODM project development, submit project specifications directly to our engineering sales team. Include anticipated volume, target delivery schedules, and desired component tiers for a detailed quotation.

As one of the leading touring bike manufacturers and suppliers in China, we warmly welcome you to wholesale high-grade touring bike from our factory. All customized bikes are with high quality and competitive price.